Studies have shown that a 100-amp alternator can impose a. Although not a guarantee of any kind, the lack of movement showed that utter destruction had not occurred. This is one failure no one wants to experience. 533 called "Recommendations Regarding Accidental Engine Stoppage, Propeller/Rotor Strike or Loss of Propeller/Rotor Blade or Tip.". corresponding official PDF file on govinfo.gov. Note 10: 2400 hours TBO may apply. Dialing in the flange is worthless for this. The $8,500 differential is not insignificant. For more than three decades, customers have trusted their airplanes to Triad Aviation, Inc. For example, how much propeller filing constitutes "minor dressing?" The Lycoming information is more complicated and equivocating than the TCM directives in our opinion, as well explain. Moreover, 43.13-1B mandates the use of approved manufacturer data (providing it exists) rather than 43.13-1B data as the required source of both inspection and repair information (Manufacturer data will be more current with more detail and part specific is the thinking). The one that came with the airplane had passed TBO (time between overhauls) but its logbooks didn't go back to when it came from the factory. Sep 28, 2016. Plus, unless you were watching the tach, how would you know? These markup elements allow the user to see how the document follows the My investigation started with my need for another engine for my Cessna 210. One, "A sudden rpm drop while impacting water, tall grass, or similar yielding medium, where propeller damage is not normally incurred." They were legitimate, having been initiated after an inspection, but that doesn't help when selling the airplane. However the dates that the engines and crankshafts were delivered may not coincide with their dates of manufacture. from 54 agencies. Some elbow room? Until the ACFR grants it official status, the XML SUMMARY: The FAA is adopting a new airworthiness directive (AD) that supersedes an existing AD, for Lycoming Engines (formerly Textron Lycoming), direct-drive John Schwaner, author of the Sky Ranch Engineering Manual, a must have for all those interested in aircraft engines, and owner of Sacramento Sky Ranch, in Sacramento, California, said the quandary is, "How do you know if something is good or not? Basically anything that moves is subject to visual and other forms of nondestructive testing. But if there's 1,000 hours or more left on the engine, you're probably better off with just an inspection. (2) Any incident during engine operation in which the propeller impacts a solid object that causes a 552(a) and 1 CFR part 51. These tools are designed to help you understand the official document I've heard that a Continental doesn't require a tear down and inspection as a Lycoming does, but looking at Continental's Service Bulletin SB96-11B it looks Home. documents in the last year, by the Transportation Security Administration Hopefully, your insurance will soften the financial blow, and the factory bulletins should certainly be used as rationale for the need to do the tear-down. Unfortunately, it had experienced a prop strike. The pins are more than adequate for running loads, but they are totally inadequate when you subject them to sudden stoppage. include documents scheduled for later issues, at the request The FAA definition of a sudden stoppage, is the engine stopping suddenly in under one rpm. Lycoming has reports of ground strikes, which have resulted in overstressed connecting rod bolts, that failed later. A special note to experimental aircraft builders or someone looking for an engine upgrade: Beware of that great deal on an engine with a less than stellar or unknown history. At what point after a prop strike do you need an engine teardown and inspection? for better understanding how a document is structured but A propeller strike can occur at taxi speeds and during touch-and-go operations with propeller tip ground contact. Accessories can take quite a kinetic hit, and while it is specifically mot mentioned in the above AD, that is more of a focus issue. On numerous occasions, Textron Lycoming has been consulted about recommendations on whether to continue using an aircraft engine that has been involved 2023 Endeavor Business Media, LLC. documents in the last year, 117 Refer McCauley Service Bulletin 137W. Communications should identify the Rules Docket number and be submitted Start Printed Page 70655in triplicate to the address specified under the caption ADDRESSES. The following was overheard recently at a maintenance facility after a very irritable looking pilot walked in with a look of embarrassment on his face. ", Airworthiness Directive 2004-10-14 is applicable to Lycoming engines that experienced a prop strike. My investigation started with my need for another engine for my Cessna 210. (iii) Maintain a record of each core sample obtained with each rotobroach bit used. 600-ft lb load on the crank gear on a sudden stop from 1000 engine rpm. It pretty much echoes the TCM service bulletin but adds two other situations. (iv) Do not exceed the torque limits specified in TCM MSB 00-5C, dated October 10, 2000, when obtaining the core sample. the Federal Register. Compliance with this service bulletin is mandatory per AD 91-14-22. The AD specifies the inspection at each engine overhaul, after a propeller strike, sudden stoppage, or whenever gear train repair is required. Lycoming's new SB seems to generalize the term propeller strike and sudden stoppage to be quite inclusive. I bought the engine and started my quest to determine what I absolutely had to do to get the airplane airworthy. Inspect all engine driven accessories in accordance with the manufacturers maintenance instructions. on After defining a prop strike, TCM's SB 96-11A states: "A. Propeller strike inspections. Following any propeller strike complete disassembly and inspection of all rotating engine components is mandatory and must be accomplished prior to further operation. Inspect all engine accessories in accordance with the manufacturer's instructions." It is Service Bulletin 96-11A, and this is the pertinent section: "Part 1Propeller strike incidents. S/N: 217920-73J Contact Sales Staff - TEXAS AIR SALVAGE, - located Bloomburg, TX 75556 United States Telephone: 9032557878 Posted January 9, 2023 Show all Ads posted by this Advertiser Recommend This Ad to a Friend The investigation revealed that the crankshafts failed due to subsurface defects in the number one crankshaft connecting rod journal. The documents posted on this site are XML renditions of published Federal The OFR/GPO partnership is committed to presenting accurate and reliable Others are not necessarily so forthcoming, so reliable conclusions are difficult to draw. Accordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Code of Federal Regulations (14 CFR part 39) as follows: 1. Document Drafting Handbook The minor propeller repair must be accomplished in accordance with the propeller manufacturers published instructions (if it exists) for the minor damage preferentially over more general AC 43.13-1B with the exceptions we noted earlier). 01/17/2023, 202 And as we previously mentioned, the Lycoming 475C bulletin is broader than a prop strike; it is oriented to general engine overhaul crank inspections or crankshaft gear removal for inspection as well as prop strikes. On April 28, 2000, the Federal Aviation Administration (FAA) issued emergency airworthiness directive (AD) 2000-08-51 that is applicable to Teledyne Continental Motors IO-360, TSIO-360, LTSIO-360, O-470, IO-470, TSIO-470, IO-520, TSIO-520, LTSIO-520, IO-550, TSIO-550, and TSIOL-550 series reciprocating engines. Comments are specifically invited on the overall regulatory, economic, environmental, and energy aspects of the rule that might suggest a need to modify the rule. (ii) You may use each rotobroach bit to obtain up to six core samples. In this case however, there is an existing AD for quite a few differentLycoming engines that specifically mentions prop strikes and mandates some degree of tear down, but not necessarily a full tear down, and only if it is a prop strike as opposed to a sudden stoppage. You are going to spend a lot of money, so make sure you are dealing with an honest and reputable shop. (e) The actions required by this AD shall be performed in accordance with Teledyne Continental Motors MSB 00-5C, dated October 10, 2000. Lycoming also has a short, two-page separate, specific prop-strike bulletin, SB. This occurred during several discrete periods, i.e. documents in the last year, by the Federal Communications Commission O-435, and TIO-541 series engines being exempt. Bending loads alone are not the only destructive element, and nondestructive testing of the entire crank and associated structures is the only reasonable way to check it out. Now that I had a definition, what would I have to do about such an event? Compliance with this service bulletin is mandatory per AD 91-14-22. The FAA has reviewed and approved the technical contents of TCM Mandatory Service Bulletin (MSB) 005C, dated October 10, 2000. This condition, if not corrected, could result in crankshaft connecting rod journal fracture, which could result in total engine power loss, in-flight engine failure and possible forced landing. I watched the video and figured the pilot had reduced power before hitting the ditch. (2) Any incident during engine operation in which the propeller impacts a solid object that causes a drop in revolutions per minute (RPM) and also requires structural repair of the propeller (incidents requiring only paint touch-up are not included). Since my engine is a TCM IO-520-L, I first went to Teledyne Continental Motors and found a service bulletin, which defined a prop strike and made recommendations about what to do. the official SGML-based PDF version on govinfo.gov, those relying on it for Compliance with this service bulletin is mandatory per AD 91-14-22. The thought of the damage and cost involved makes all of us shudder. If it is determined that this emergency regulation otherwise would be significant under DOT Regulatory Policies and Procedures, a final regulatory evaluation will be prepared and placed in the Rules Docket. the material on FederalRegister.gov is accurately displayed, consistent with Should he also have performed the obligatory engine inspections? Its also important to point out that this is not the only Lycoming bulletinthat discusses prop strikes. Re: O-360 propeller indexing (noticeable slight vibration) Lycoming O-360 A-1As (and every other O-360 Ive met) propellers should be indexed such that the propeller stops at the 10 and 4 o'clock position (viewed from the front facing aft) when the engine shuts down. Inspect all engine accessories in accordance with the manufacturer's instructions.". Many insurance companies will not pay for any inspection requirements unless damage from the incident is found during that inspection. Register documents. We know of no ADs on TCM engines in this area to muddy the waters, so its the owners decision unless they are operating other than under Part 91, such as Part 135 where compliance with service directives is typically mandatory. Federal Register issue. 01/17/2023, 823 Type of operator/engine makes a difference At Unlimited Aero Engines we know that things happen, and happen fast. A propeller strike (according to this Lycoming bulletin) is defined as follows:(It has all the same definitions found in AD 2004-10-14 that we printed in italics but has additional information): Circumstances which surround accidents are many and varied; therefore, the circumstances of the accident can not, in our opinion, be used to predict the extent of the damage to the engine or assure its future reliability. Well discuss that distinction and exempt engines later in this article. This is a minor or major prop repair issue, but not a potential engine tear down issue. Service Bulletin 533A has the pertinent Lycoming prop-strike definitions for all Lycoming direct drive engines. This table of contents is a navigational tool, processed from the As mentioned earlier, Advisory Circular 43.13-1B, Chapter 8 defines a sudden engine stoppage as stopping an operating engine in one revolution or less for any reason, period, and includes prop-strike damage as a subset of the of sudden stoppage definition (at least the way we interpret the way it is written). There is also a measure of anecdotal evidence in the engine accident/incident statistics that engines that have a prop strike/sudden stoppage and owners who did not follow the manufacturer recommendations such as only checking the crankshaft run-out, have a higher incidence of broken cranks or other engine failures a number of flight hours later. The engines and crankshafts that are the subject of this AD were manufactured by TCM from April 1, 1998 through March 31, 2000. No more filing blades a bit shorter after a tip strike, or performing a run-up and signing off on an engine after the runway lights have been mowed a bit shorter. provide legal notice to the public or judicial notice to the courts. Our designation as a Cessna Service Center and authorization as a parts and engine distributor for both Lycoming and Continental After the extent of the inspection has been determined, it is important, as with any major repairs that are accomplished on your aircraft, to find out exactly what is included in the estimate to repair your engine following a prop strike. Without even trying, the FAA did what hasn't been done since 9/11: It cleared the airspace of commercial traffic. Prior to any ground operation of the engine assure that the propeller flange and the crankshaft flange area are free of any crack indications in addition to the engine component inspection. Effective December 12, 2000. Finding out what needs to be done and whether that agrees with what you feel should be done, whos going to do it and who is going to pay for it, should help make the experience of a prop strike/sudden stoppage as painless as possible. documents in the last year, 274 SENSENICH WOOD PROPELLER COMPANY LOCATED IN PLANT CITY, FL. They either read full or The engine for sale was the model I needed, with about 1,000 hours since a factory overhaul. On November 24, 1999, the FAA was notified of a crankshaft failure on a TCM engine. The request should include an assessment of the effect of the modification, alteration, or repair on the unsafe condition addressed by this AD; and, if the unsafe condition has not been eliminated, the request should include specific proposed actions to address it. Even tip damage is considered cause for teardown documents in the last year, 1401 establishing the XML-based Federal Register as an ACFR-sanctioned electronic version on GPOs govinfo.gov. 1 in 2022, Southwest To Build Aircraft Hangar, Create 100 Jobs at Reid Airport, Boeing, United Airlines Finalize 737 MAX and 787 Order, Including Record Purchase for 100 Dreamliners. Emergency AD 2000-08-51 was sent to all known U.S. owners and operators of Teledyne Continental Motors (TCM) IO-360, TSIO-360, LTSIO-360, O-470, IO-470, TSIO-470, IO-520, TSIO-520, LTSIO-520, IO-550, TSIO-550, and TSIOL-550 series reciprocating engines by individual letters. TCM SB 96-11B defines a propeller strike as follows, and we paraphrase: First, any incident, whether or not the engine is operating, that requires repair to the propeller other than minor dressing of the blades, for instance where the propeller is damaged by a small foreign object during operation, such as a small stone. Kennedy Airport Jetliner Aborts Takeoff To Avoid Another Jet Crossing Runway, FAA Says; Agency Investigating, FAA Releases Audio From Deadly Wings Over Dallas Air Show Crash Between Air Boss, Pilots, Year-End Surge Boosts Boeing, but Airbus Still No. are not part of the published document itself. Talking about whether to have the engine overhauled or just inspected, Tunnel said it can be penciled out. (1) Do the crankshaft material inspection (crankshaft propeller flange core sample) in accordance with sections A through J of TCM MSB 00-5C, dated October 10, 2000, as follows: (i) Use the specialized tools and equipment provided by TCM as listed in section A of TCM MSB 00-5C, dated October 10, 2000. stoppage inspection, we are your source for engine This prototype edition of the This can cause major internal engine damage without visible prop damage. These are the requirements as we see them. For crankshafts identified in paragraph (a) of this AD, TCM has already determined which engines have a new suspect crankshaft installed and have identified those engines by engine SN. documents in the last year, 534 developer tools pages. Both Lycoming and Continental express concerns about prop-strikes causing damage to the rear of the crank in the vicinity of the rear radius of the oil slinger, which can be shoved back into the case rear. In many instances prop strikes will fall into the major repair category, which necessitates repair station or manufacturer repair of the prop (if needed). In addition, propeller strikes also include situations where an aircraft is If you can imagine a loose rod banging around inside your engine, you know it's bad. Per the Lycoming website it is still an active bulletin, which we quote in part as follows: (It has all the same definitions found in AD 2004-10-14 that we printed in italics but has additional information): FAA Partners With Korea On Advanced Air Mobility, Guest Blog: Why Aircraft Engines Should Be Hard To Start, Southwest: The Ghost Of Jack Welch Part II, And Now, A ChatBot For All Your Aviation Questions, Best Of The Web: How The Rolls-Royce Merlin Became A World, Best Of The Web: Why Wingsuits Are Flight As Pure As, General Aviation Accident Bulletin, January 16, 2023, Top Letters And Comments, January 13, 2023, National Museum Of The U.S. Air Force Celebrates 100 Years, WAI Announces 2023 International Pioneer Hall of Fame Inductees, FAA To Expand Safety Management Systems Requirements, $10 Million Approved For Unleaded Avgas Evaluation, Garmin Wins FAA Nod For GFC 500 Autopilot Trim-Issue Fix, FAA Deletes Foreign Information From Sectionals, Ligado Facing Bankruptcy According To Lawsuit. 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